DIY band sawmill tom tsev: cov ntaub ntawv, cov lus qhia, kos duab

Cov txheej txheem:

DIY band sawmill tom tsev: cov ntaub ntawv, cov lus qhia, kos duab
DIY band sawmill tom tsev: cov ntaub ntawv, cov lus qhia, kos duab

Video: DIY band sawmill tom tsev: cov ntaub ntawv, cov lus qhia, kos duab

Video: DIY band sawmill tom tsev: cov ntaub ntawv, cov lus qhia, kos duab
Video: Saw Head Lifting System - Band Sawmill Build #15 2024, Plaub Hlis Ntuj
Anonim

Sib sau ua ke sawmill nrog koj tus kheej tes yog qhov tiag. Yog tias koj saib cov khoom ntawm cov nqi ntawm cov ntoo, ces qhov kev xav tau ntawm cov cuab yeej zoo li no thaum ua haujlwm nrog ntoo ua pom tseeb. Tus nqi ntawm cov ntoo suav nrog tus nqi ntawm tsob ntoo nws tus kheej, tus nqi ntawm nws cov kev ua, kev xa khoom. Yuav luag tag nrho cov khoom no tuaj yeem zam tau yog tias koj muaj lub tshuab sawb ntawm koj qhov chaw pov tseg.

Cov ntaub ntawv tsim qauv dav dav

Nws tsim nyog pib nrog qhov tseeb tias muaj ntau ntau yam kev hloov kho ntawm cov cuab yeej no ntawm kev ua lag luam rau cov cuab yeej siv thiab cov khoom siv. Tab sis txij li thaum peb tab tom tham txog kev sib sau ua ke sawmills nrog peb tus kheej tes, tsuas yog ib qho kev xaiv muaj. Nyob rau hauv cov ntaub ntawv no, lub tshuab muaj ib tug pom uas yog tsau nyob rau hauv ib tug tej txoj hauj lwm, thiab lub txaj (trolley) nrog lub workpiece nyob rau hauv nws txav. Cov qauv no zoo heev rau kev ua haujlwm puv ntoob nrog ntoo. Tag nrho lwm yam kev hloov kho tsuas yog ua kom yooj yim rau kev ua haujlwm ntawm cov neeg ua haujlwm, automating txheej txheem.

Homemade sawmill nrog lub log tsheb
Homemade sawmill nrog lub log tsheb

Design nta

Thaum sib sau cov sawmills nrog koj tus kheej tes, koj yuav tsum xav tam sim ntawd txog nws qhov ntev. Lawv yuav nyob ntawm qhov chaw uas lub cuab yeej yuav nyob. Muaj qee qhov teeb meem nrog qhov no, txij li txhua lub tsev ntiag tug lossis tsev tsev muaj nws tus kheej qhov ntau thiab tsawg, thiab yog li ntawd qhov ntev ntawm cov cuab yeej yuav tsum tau txiav txim siab ntawm tus kheej. Nws kuj yog tsim nyog them sai sai rau qhov tseeb hais tias lub rooj sib txoos ntawm ib tug band sawmill nrog koj tus kheej txhais tes yuav siv sij hawm qhov chaw raws li tej yam kos duab. Txawm li cas los xij, lawv tsuas yog ua raws li cov lus qhia rau kev sib txuas ntawm tus kheej. Cov qauv kawg yuav txawv nyob ntawm cov khoom siv raw uas koj yuav tau ua haujlwm. Feem ntau, cov cuab yeej zoo li no yog siv rau kev rhuav tshem cov cav thiab txiav cov boards.

Mounting lub tsev sawmill
Mounting lub tsev sawmill

Yam koj yuav tsum paub thaum tsim

thawj qhov tseem ceeb tshaj plaws yog qhov muaj peev xwm los txuas ntxiv thiab txhim kho tus tsim, txawm tias tom qab kawg ntawm cov txheej txheem sib dhos.

Lub rooj sib txoos ntawm cov saw saw hauv tsev yuav siv qhov chaw raws li cov txheej txheem thaiv-modular. Yog tias tsis muaj kev paub dhau los hauv kev sib sau ua ke cov txheej txheem nyuaj, nws raug nquahu kom pib nrog kev tsim cov qauv yooj yim tshaj plaws. Yog tias pib lub cuab yeej muaj phau ntawv tsav tsheb, tom qab ntawd nws yog qhov yooj yim heev rau rov nruab nws thiab ua kom cov automation ntawm cov txheej txheem ntoo ntau lawm. Rau cov laj thawj no, nws yog thawj zaug tsim nyog los sib sau ua ke cov qauv yooj yim tshaj plaws ntawm cov saw saw hauv tsev.

Koj kuj yuav tsum tau mus txog qhov teeb meem ntawm kev sib dhos los ntawm ib lub kaum ntse ntse. Thawj qhov kev txiav txim siab yog dab tsinws yog lub dav hlau uas yuav txiav. Qhov no yuav txiav txim siab txoj haujlwm ntawm cov cuab yeej ua haujlwm. Qhov thib ob lo lus nug uas yuav tsum tau daws tam sim ntawd yog seb cov khoom siv yuav tsum yog universal lossis kev ua haujlwm yuav zoo li qub txhua lub sijhawm. Tsis tas li ntawd, cov kws tshaj lij pom zoo kom ua tus ncej txawb, uas yog, nws tuaj yeem rov nruab.

Band sawmill ntaus ntawv
Band sawmill ntaus ntawv

Pib ua haujlwm. Xaiv lub rooj

Tam sim no tsim nyog hais tias yog tias tsis muaj chaw txaus, koj tuaj yeem tsim lub tshuab txiav mini-band.

Qhov chaw txaus kom haum rau cov cuab yeej muaj zog yog suav tias yog 18 square meters. Qhov no txaus kom yaj txawm tias cov cav loj loj. Txij li tsis yog txhua tus muaj lub tsev khoob loj rau lub tsev, ntau tus tsuas yog nruab rau ntawm txoj kev. Txawm li cas los xij, tsis tu ncua ya sawdust nyob rau hauv loj qhov ntau quab yuam, nyob rau hauv cov ntaub ntawv no, mus kaw lub site nrog ib tug laj kab, ua nws ib tug me me rhiav. Tsis tas li ntawd, qhov no ua rau muaj qhov cuam tshuam ntawm cov sawmill mini band.

Ntxiv rau qhov tseeb tias koj xav tau qhov chaw rau kev txhim kho cov cuab yeej nws tus kheej, koj tseem yuav xav tau qhov chaw khaws cov ntoo tiav.

Sawing ib lub log
Sawing ib lub log

Kev xaiv cov khoom siv thiab khoom siv

Lub hauv paus ntawm tag nrho cov qauv, ntawm chav kawm, yog lub cav. Feem ntau, siv roj av lossis hluav taws xob. Tau kawg, qhov xav tau tseem ceeb yog lub zog txaus los ua cov haujlwm uas tus tswv npaj. Nws yog tsim nyog ntxiv tias tus thawj coj, nyob rau hauv cov nqe lus ntawm practicality, yog asynchronousHluav taws xob cav. Muaj ob peb lub laj thawj rau qhov no. Thawj qhov lus dag nyob rau hauv qhov tseeb hais tias qhov teeb meem ntawm kev txuas mus rau lub tsev hluav taws xob network yog heev resolvable. Qhov laj thawj thib ob yog qhov tsis muaj qhov xav tau ntawm kev saib xyuas, uas cov roj av xav tau. Qhov thib peb yog vim li cas thiaj li muaj kev kub ceev tas li ntawm cov cuab yeej ua haujlwm, uas lav qhov kev txiav zoo.

Raws li cov ntaub ntawv, tsuas yog siv hlau ntawm no. Qhov no yog vim qhov tseeb tias qhov hnyav ntawm cov qauv nws tus kheej thiab qhov hnyav ntawm cov cav ntoo yog qhov loj heev. Txawm li cas los xij, ntawm no koj yuav tsum paub tias cov hlau twg yuav haum qhov twg. Raws li ib qho kev txav mus los, uas yog, lub trolley, koj tuaj yeem siv cov yeeb nkab tuab-walled profiled ntawm cov duab plaub lossis square. Piv txwv li, ib qho kev txhawb nqa ua-nws-koj tus kheej rau lub tshuab sawb hauv tsev tsuas yog tuaj yeem sib sau los ntawm ib qho channel. Trolley rails tuaj yeem tsim los ntawm lub kaum sab xis ntawm qhov tsawg kawg yog 45 0. Txawm li cas los xij, ib qho channel kuj siv tau ntawm no, tab sis nrog cov yam ntxwv qis dua.

coj rails
coj rails

Cov cuab yeej, khoom siv. Design Features

Raws li cov cuab yeej, txhua yam ntawm no luv heev. Tsis txhob siv bolted kev sib txuas lossis lwm yam. Koj yuav xav tau lub tshuab welding. Ua raws li kev sib sau ua ke raws li cov duab kos ntawm lub sawmill nrog koj tus kheej tes, nws yog qhov yooj yim heev los sib sau cov khoom tiav. Lub ntsiab snag tsuas yog haum rau qhov ntau thiab tsawg rau qhov xav tau.

Kev sib sau pib nrog lub hauv paus ncej. Lub laub nrog ntoo kuj yuav txav mus raws tib qhov chaw. Tsuas yogTsis tas li ntawd, tsis yog tsuas yog qhov txav mus los yuav raug txuas nrog cov ntsia hlau, tab sis kuj yog lub thav duab uas lub cuab yeej ua haujlwm - lub saw - yuav nyob. Lub ntsiab yuav tsum tau ua kom tau raws li qhov kev ntseeg siab ntawm tus ncej. Tsis tas li ntawd, nws lub dav hlau kab rov tav yuav tsum yog txaus tiaj tus. Txhawm rau kom muaj kev ntseeg siab ntawm cov cuab yeej, nws yuav tsum tau muab tso rau ntawm lub hauv paus, piv txwv li, ib qho columnar, lossis ntawm racks khawb rau hauv av.

saw hniav
saw hniav

Txoj kev tsheb ciav hlau

Ib tus qauv yooj yim yog ib qho uas siv lub log ntawm lub tsheb. Nws kuj yog qhov feem ntau ntawm cov khoom siv hauv tsev. Qhov ntev ntawm lub sawmill yuav loj dua me ntsis nrog cov ncej.

Ntawm no nws yog ib qho tseem ceeb kom paub tias yog cov ces kaum nrog qhov ntev ntawm 50x50 mm yog siv los ua cov ntsia hlau, ces lawv yuav tsum tau muab tso rau, orienting lub kaum sab xis upwards. Qhov no ua rau kom cov rigidity ntawm tag nrho cov qauv, thiab tseem yuav pab txo qhov hnav ntawm qhov chaw. Yog tias dov hlau nrog 100 hli rhawv siv los ua kev taw qhia, ces cov ces kaum raug ntsia rau hauv txhua txoj haujlwm yooj yim. Ntawm no peb tuaj yeem ntxiv tias cov channel yog suav tias yog qhov ua tau zoo tshaj plaws rau kev tsim cov ntsia hlau. Tsis tas li ntawd, ib qho square profile nrog qhov dav ntawm tsawg kawg 25 hli yog siv los ua "sleepers". Nruab nrab ntawm lawv tus kheej, tag nrho cov khoom yuav tsum tau txuas nrog hluav taws xob vuam.

Sawing daim kab xev
Sawing daim kab xev

Ua haujlwm nrog cov yeeb yaj kiab

Raws li cov menyuam qhov chaw, koj tuaj yeem siv ob qho tib si machinedntawm lub tshuab dhos, los yog cov qauv pob bearing. Yog tias qhov kev ua haujlwm mus raws li qhov kev xaiv thawj zaug, ces cov kabmob yuav tsum muaj qhov rau kev txhim kho cov kev sib hloov, thiab lawv kuj yuav tsum tau hardened. Yog tias qhov kev xaiv thib ob yog siv, ces nws yog ib qho tsim nyog yuav tsum muaj ib lub caij loj dua thiab ob qho me me ntxiv, tab sis zoo tib yam rau ib leeg. Lawm, nws yuav tsum nco ntsoov tias lub puab kab ntawm cov bearings yuav tsum yog tib yam. Lub ncej yuav tsum tau machined nrog ib tug nres dab tshos ntawm ib sab thiab threaded rau txuas cov chais rau lwm yam.

Saw frame

Yuav ua li cas ua ib lub sawb? Cov txheej txheem sib dhos ntawm cov saw ncej pib nrog kev npaj ntawm ob txoj kev qhia ntsug. Racks, nrog rau cov sliders, yog qhov zoo tshaj plaws ua los ntawm cov kav dej steel, qhov sib txawv ntawm qhov yuav tsum tsawg li tsawg tau. Tom qab ntawd, koj tuaj yeem pib sib dhos cov duab plaub ntawm lub laub. Upper thiab qis sliders yuav tsum tau welded rau ob sab ntawm lub caij no. Txij li cov log yuav raug txuas nrog rau tus tswv cuab ntawm tus ntoo khaub lig, nws yuav tsum tau ua los ntawm cov channel lossis cov square profile nruj.

Lub cev ntawm sawmill nws tus kheej yog qhov yooj yim heev los ua, vim nws muaj cov kab ntsug ntsug, nrog rau cov kab rov tav ua ke uas txuas rau ib leeg ntawm txoj cai kaum. Kev xyaum qhia tau hais tias ib lub thav duab zoo yuav tau txais yog siv steel square profile nrog qhov dav ntawm yam tsawg 50 hli. Rolled hlau kuj yog siv los ua spacers, tab sis nrog tsawg thickness.

Nyob hauv qab ntawm tus ncej koj yuav tsum tau nruab cov chais. Ua ntej ntawd, koj yuav tsum txiav txim siab qhov kev ncua deb ntawm cov phab ntsa resistant. Nws yuav tsum phim qhov dav ntawm txoj hlua.

Nws yuav tsum tau sau tseg ntawm no tias yog tias tsis yog cov yeeb nkab profile yog siv los ua ke, tab sis lub kaum sab xis steel, ces txhua qhov kev sib tshuam yuav tsum tau ntxiv dag zog ntxiv nrog cov hlua hlau nrog lub thickness ntawm 2 hli. Yog li, nws yog qhov ua tau los sib sau ua ke sawmill nrog koj tus kheej tes hauv tsev.

Qee lub tswv yim rau kev siv sawb

Kev sib sau cov cuab yeej kom raug tsuas yog ib nrab ntawm kev sib ntaus sib tua. Nws yog ib qho tseem ceeb heev uas yuav tsum siv cov cuab yeej siv kom raug. Nws yog ib qho tseem ceeb kom paub tias koj yuav tsum rub lub sawb kom zoo thiab raug. Yog tias koj nruj nws ntau dhau, nws yuav txo cov cuab yeej lub neej. Tsis tas li ntawd, nws tsis tsim nyog rau kev khiav hauj lwm saws ntev tshaj li ob teev ua ke. Tom qab lub sijhawm no, kev ua haujlwm yuav tsum raug tso tseg, cov saws raug tshem tawm thiab dai kom txo qis kev ntxhov siab.

Nco ntsoov siv cov roj nplua nyeem rau cov saw hniav. Nyob rau lub caij sov, qhov sib xyaw ua ke ntawm dej thiab tshuaj ntxuav tes yuav ua. Nyob rau lub caij ntuj no, koj yuav tau siv cov khoom sib xyaw ntawm cov roj av thiab cov roj cav, lossis cov roj diesel nrog cov roj. Mixing ratio 5:1.

Tom qab ua haujlwm tiav lawm, koj yuav tsum tau xoob qhov nro ntawm cov saw. Qhov no yuav pab kom tsis txhob qaug zog ntawm nws qhov chaw, uas yuav ua rau kom muaj kev pab cuam lub neej.

Koj tuaj yeem ntxiv tau tias koj tuaj yeem ua cov saw saw los ntawm chainsaw, uas yog, siv cov cuab yeej ua haujlwm los ntawm chav tsev no.

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